Ascend Elements’ new recycling plant in Covington, Georgia is processing used lithium-ion batteries and manufacturing scrap into useful materials for the clean energy transition.
Getting rid of old batteries can be a hassle. But for recycling startup Ascend Elements, other people’s garbage is basically a gold mine, if not better.
The Massachusetts-based company opened a recycling plant in Covington, Georgia in late March that it says is the largest electric-vehicle battery recycling facility in North America. It can process 30,000 metric tons of input each year, breaking down old batteries and prepping the most valuable materials inside to be processed and turned into new batteries.
That capacity equates to breaking down the battery packs from 70,000 electric vehicles annually, said Ascend CEO Mike O’Kronley.
This is an early example of a nationwide movement to cost-effectively recycle and repurpose EV batteries as more and more drivers go electric. In previous decades, companies hadn’t invested much in lithium-ion recycling, but investment soared in the last few years to match the spiking demand for battery materials.
Recycling can deliver new battery materials without the expense and environmental impact of new mining. It is extremely hard to develop new mines in the U.S., but the federal government is lavishing funds on new battery recycling plants. The revamped EV tax credits also call for increasing shares of domestically sourced batteries and battery materials.
Those market and policy shifts made recycling sufficiently desirable that Ascend is paying other companies for their old batteries. At the moment, those deals are mostly with EV or battery makers that have high volumes to get rid of.
“Paying for these spent batteries keeps them from going into the landfill,” O’Kronley told Canary Media. “It’s better to get paid for it rather than throw them away.”
Ascend also accepts used consumer electronics from battery-collection programs,